Dl1000 clutch adjustment If you're running high-ethanol fuel, it'll make it worse. com Have questions about the clutch in your DL or SV 1000? E-mail Terry info@werksparts. The hydraulics disengage the clutch by compressing the springs so air in the system would cause it to not be able to compress the springs and cause the clutch to drag, not the opposite which we are discussing here. Constructed of heavy-duty mild steel, NOTE: Not ideal for bikes with long clutch and brake levers. 08/10/05 1813 Hours Posts: 132. The hydraulic system does not engage the clutch, spring pressure does that. Suspension Fluid Blending Popular Forums. I went by the service manual, and was as meticulous as I WERKS modified clutch baskets for DL and SV 1000 I posted a thread on 4/21/14 about a vibration issue following my valve adjustment. Jump to WERKS modified clutch baskets for DL and SV 1000's. Actually the OP is talking about a DL1000, where the cams are driven by a central gear instead of a cam chain. When I am looking inside the inspection cover, there is the middle adjustment bolt (3/4 inch wrench fits it), on either side there is a bolt (9/16 fits those two). Just changed The 650 is a wonderful bike and if it had the brakes, suspension, traction control, etc the 2014+ DL1000 had when I bought the DL1000 I would probably have a 650 today. The cartridge-style 43mm front forks with adjustable preload give 6. Topic: FAQ: DL1000 Fast Idle Adjustment & Operation (Read 45756 times) 0 Members and 1 Guest are viewing this topic. However, the Suzuki assembly grease contains moly. com Have questions about the clutch in your DL or SV 1000? E-mail - DL1000 K2-K3-K4 V-Strom (996 cc, 2002-2004). Sweet bike! WERKS modified clutch baskets for DL and SV 1000's. Brockie Topic: Can the DL1000's clutch engagement point be adjusted? (Read 14172 times) 0 Members and 1 Guest are viewing this topic. I wasn't aware either that they left that feature off of the DL650. 05 V-Strom DL1000. Suzuki V-Strom (VStrom) Owners Club DL250, DL650, DL1000 & DL1050 » ; V-Strom specific discussion » ; V-Strom specific discussion » ; Clutch adjustment on 1050 No I ended up not bothering as I was aware the slipper clutch is coming for the zed. P Re: DL1000 clutch basket « Reply #1 on: July 07, 2011, 16:57:43 » They can be modified, rather than type for England have a look at VRSI, lots of threads on the topic; Understanding the Importance of Clutch Adjustment. Strom forever Administrator 04/16/04 0833 Hours Posts: 3112. Enquiring minds want to know! I suggest that you read, Cold starting issues, FAQ: DL1000 Fast Idle Adjustment & Operation and Cold Weahter Running Issues The first two links are a must read and the third link contains additional info, that should be of help you. 5mm thick washer that is common to all the year DL1000. 02/17/19 2138 Hours Cam Timing Adjustment on Suzuki 1000cc V-Twins Without Asjustable Cam Gear Sets. When I purchased 2014 DL1000, I traded in 2012 DL650 and it took some time to get used to hydraulic clutch. I replaced my Clutch Basket with one of Terry's modded units last year. When you take out the one smaller bolt, there is a little plate that comes off which locks the bigger middle bolt in place. I have some arthritis in left hand, so I am pretty conscious of clutch pull effort. AVS Forum My manual indicates an adjustment to chain slack of . 58. Locate the throttle cable adjusters near the throttle grip and the throttle body. Top Contributors this Month Your understanding of the hydraulic clutch is a bit flawed here. Iirc the actual adjustment is under the right side engine cover. Highwayman2016 82 Replies. 0 inch. Save Share CONTENT WARNING: All SWANKY CAT videos are intended for entertainment purposes ONLY. A stock lever is much higher quality and has a useful range of adjustment. if you have seen both dl1000 and dl650 models with the sprocket cover off they look surprising the same except for the clutch rod actuator. loosen the locknut and turn the screw in 1/2 turn and try it 2004 to 2011 DL1000 from 2002-2012 DL650A - 2012-2016 DL1000A - 2014-2016. Last week I noticed that my clutch cylinder leaked Author: Topic: Idle Speed Adjustment - '07 DL1000 - Where? (Read 4664 times) 0 Members and 1 Guest are viewing this topic. Eliminate Clutch Chudder! Also the clutch basket work you did looked phenomenal. Sharealike. Start by removing the knuckle guard. Topic: FAQ: How to test for DL1000 Clutch CHUDDER (Read 44805 times) 0 Members and 1 Guest are viewing this topic. Spark Plug Socket - Thin Wall. Redbeard. Clutch adjustment on a Harley Davidson plays a crucial role in optimizing the bike’s performance. Top Contributors this Month I had a DL1000 K2 for a while and suffered the clutch basket vibration -- our US friends on their 'StromTrooper' forum call it "chudder". The clutch felt ok, maybe a little loose, and it would go into 1st without much effort but everytime I tried to go into 2nd nothing but grinding of the gears. 1 Topic: FAQ: DL1000 Fast Idle Adjustment & Operation (Read 43314 times) 0 Members and 1 Guest are viewing this topic. • Remove the Adjusting at the lever can be useful to move the engagement point relative to the grip. Page 25 PERIODIC MAINTENANCE TAPPET CLEARANCE ADJUSTMENT The clearance is adjusted by replacing the existing tappet shim by a thicker or thinner shim. Brake Pad Replacement. But the 1000 has a hydraulic, self adjusting clutch actuator mechanism so that's extremely unlikely to happen. Construction. Gert 97 Replies. There is no clutch adjustment apart from a very minor adjustment of the reach of the clutch lever. Re: Clutch Basket Modifications - DL1000/SV1000 « REPLY #210 on The only time I have heard of any problems with these was with a 650 with a wrongly adjusted clutch cable. R. Right from the start, the new basket was less noisy, but either of the 2 other baskets I've changed out did that. Jump to Latest 9. 2002 Suzuki DL1000 V-Strom, Dark Metallic Space Blue 2015 Yamaha FJ-09, Magma Red 2005 KLR685, Aztec Pink - Turd II. Clutch lever holder Side-stand pivot Footrest pivot Drive chain and spring hook Brake lever holder and throttle Page 25 PERIODIC MAINTENANCE TAPPET CLEARANCE ADJUSTMENT The clearance is adjusted by replacing the existing tappet shim by Clutch from Suzuki DL1000 K7. It also works as an MZS Black Motorcycle Brake Clutch Levers Short CNC Compatible with GSF650 | GSX650F | DL1000 V-Strom | SV1000 SV1000S | TL1000R | GSF1200 | GSF1250 | GSX1250 Mantt Adjustable Brake Clutch Lever Set Fit for DL1000 V-Strom1000 V-Strom 1050 / DE GSF650 GSX650F Bandit GSX-R1300 Hayabusa SV1000S 1000S Motorcycle Clutch Brake English Service Manual, Parts Catalogue and Wiring Diagrams, to motorcycles Suzuki V-Strom DL1000. you have a slipper clutch. Hopefully! Jump to Mine at 34K were still in spec, I know other owners have gone longer with no adjustment required. Sign In Upload. 7/8" Silver $59. (like when coming to a stop pulling in the clutch), engine temp showing 03 bars. Logged RoadWarrior1978. you have to loosen the locknut and turn the clutch adjustment screw under the sidecover clockwise to move the engagement point of your clutch lever further out from the handlbar. One thing I did notice was that when on the centre stand and with the cable as it was before adjustment the rear wheel revolves when in gear when the clutch lever is fully pulled in. Inspection of the 2014 and newer DL 1000 clutch basket and its changes. V-Strom Riders International > Technical Area > Engine & Transmission > Clutch > Clutch Basket Modifications - DL1000/SV1000. V-Strom (DL1000) '02 - '12. The hydraulic clutch is self adjusting. It's not like a smaller bike where you just tweak the cable at both ends (DRZ40s). Idle. I've found that the adjusters on many aftermarket clutch levers simply don't do diddly-squat. Topic: Clutch lever adjustment (Read 1181 times) 0 Members and 1 Guest are viewing this topic. 2012 + DL650 Clutch adjustment. It requires very light effort, (less than niece's rebel 250) even less effort with an adjustable lever. 6000th Member; Member; Joined: Apr 2019; Posts: 76; WERKS modified clutch baskets for DL and SV 1000's. I took the complete assembly out of a crashed 03 SV1000S that had a little over 5000 miles on it. Suzuki V-Strom (VStrom) Owners Club DL250, DL650, DL1000 & DL1050 » V-Strom specific discussion » V-Strom specific discussion » Chain One would think that the clutch is out of adjustment in such cases, but chain tension also plays a role. The adjustment is under the cover and there is a locknut and adjustment screw. Topic: Clutch Basket Modifications - DL1000/SV1000 (Read 439664 times) 0 Members and 1 Guest are viewing this topic. There will always be drag on the bike when trying to move it in gear with the clutch pulled in. Vinnie, your hydraulic clutch is the same system that has been used since 2002. The clutch actuation setup on the L2 (2012) Glee is different to that of the 1st gen Wee. The TPS adjustment made a difference. TRANSMISSION/TRANSAXLE * clutch gearshift linkage crankcase separation disassembly assembly driven gears + more. I agree Kawasaki should have addressed the clutch issue back on the Gen 3. the only adjustment is via a small wheel/dial with 4 settings on the clutch lever itself. Equipped with a 1037cc V-twin engine, it produces 101 horsepower and 74 lb-ft of torque. We have quality products for your Suzuki DL1000 V-Strom from brands you trust at prices that will fit your budget. This is a Suzuki DL1000 Workshop Manual, fuel valve air cleaner housing carburetor removel carburetor disassembly ” ” assembly ” ” Installation pilot screw adjustment fuel pump + more. Just finished fitting a Werks clutch basket to my DL1000 i have Had a few pms about it so thought i would post up my thoughts. Suzuki V-Strom (VStrom) Owners Club DL250, DL650, DL1000 & DL1050 » V-Strom specific discussion » V-Strom specific discussion » CLUTCH ADJUSTMENT - NO 3rd-TOP GEAR Dismantled, cleaned, greased/lubed and re-assembled the clutch adjustment system (lever, cable, actuator unit and push rod) and adjusted it first attempt. View Profile View Forum Posts View Blog Entries View MZS Red Motorcycle Brake Clutch Levers Short Adjustable CNC Compatible with GSF650 | GSX650F | DL1000 V-Strom | SV1000 SV1000S | TL1000R | GSF1200 | GSF1250 | GSX1250 | GSXR1300 Hayabusa | GSX1400 4. $85. First to second gears I use the clutch, clutchless upshifts for the rest is very easy. So what was the problem? Probably grit in the actuator unit in the Adjusting the throttle free play ensures proper throttle response and control. What makes you think you need to adjust the clutch? My 2012 didn't need adjustment in the time I owned it which was up to a bit over 139,500 km/almost 87,000 miles. Any attempt to recreate, reenact, or otherwise copy ANYTHING in SWANKY Realshelby's clutch mod. Jump to Latest 41 - 51 of 51 Posts. Car & Truck; Boating; Motorcycle. Suzuki DL1000 V-Strom 2006, Screw Re: Clutch adjustment « Reply #2 on: August 24, 2021, 19:32:46 » There is an adjuster in the cable itself to remove excessive cable play, then lever adjuster is just for making fine adjustments without the need for tools. johnofchar. The 15K adjustment interval is arbitrary and simply represents Suzuki's best judgment on the right compomise between the expense of adjustment and the risk of premature valve wear without adjustment. View online or download Suzuki DL1000 Owner's Manual. It is with much embarrassment that I am reporting the resolution to this On earlier DL1000 models, but it's behind the clutch so if you want to replace it, you also have some gaskets and seals and oil and antifreeze to buy has started displaying 2 instead of 1, until I shift into N and back down to 1. no, a TPS adjustment and TBS won't do anything. Phil. Jump to Latest Span for both the brake and clutch lever on the DL1000 are easily adjustable. I have a 2003 DL1000 with about 53K miles and I went through the brakes and clutch system this spring flushing and bleeding all systems. Suzuki V-Strom (VStrom) Owners Club DL250, DL650, DL1000 & DL1050 » V-Strom specific discussion » V-Strom specific discussion » DL650 Clutch adjustment? Clutch wearing out? (I have done 20, 000 miles on this one). I'll agree that the 1000 engine isnt as smooth as the 650. BTW I have spoken to Terry a number of times, he is always willing to chat and share his knowledge. DL1000 motorcycle pdf manual download. Save Share That has happened when people have screwed with the clutch adjustment or had cables fail in the sheathes. Member; Joined: Sep 2015; Posts: 2396; Dash/console of the 1st gen V-Strom 1000 . This system works like a slipper clutch by allowing a small amount of clutch slip to enable smooth downshifts. I'm assuming that this problem is because the clutch isn't fully disengaging, so I'm wondering if you think this is a clutch adjustment issue, 2004 to 2011 DL1000 from 2002-2012 DL650A - 2012-2016 DL1000A - 2014-2016. 2280 posts · Joined 2011 Add to quote; Only show this Also, I have read a little about the DL1000 clutch basket Today, while redoing the entire clutch adjustment per the manual, 2004 to 2011 DL1000 from 2002-2012 DL650A - 2012-2016 DL1000A - 2014-2016. My adjustment was removing it. Pressing the lever, plates are not tight and this allows drive and driven plates to rotate with different speeds. the adjustment is made using a long philips head screwdriver and come up towards the headlight from the bottom in by your tire,you should be able to see a kind of channel that will direct your driver towards the adjuster ,the head of the screwdriver acts like a gear There is no clutch arm on a dl650. I have it adjusted so lever is closer to grip. The solid hub from the DL1000 VStrom is a good second to the special hub. Tweaking, Tuning & Tricking 2014 DL1000A slipper clutch installation into SV1000! To sum it up I have had issues with my 2005 DL1000 (13,000 miles and stock) All with little or no effect. Sounds to me like the plunger rod has slipped out of the hole in the brass bushing in the clutch lever, or is riding on the edge. The only real difference in the actual clutch working parts is the internal hub/slipper assembly. That's much more involved. Clutch Release Cylinder and If you’re a beginner DIY novice replacing the clutch and brake lever on your motorcycle can be a challenging but rewarding task, and with a little patience a For a coarser adjustment, you will have to remove the lever form the shifter shaft and then rotate it one notch in one direction or the other. Not just an oil & filter change, but also an idle adjustment, a valve clearance inspection, throttle body sync, throttle cable adjustment, bearing checks, chain slack adjustment and so forth. . Realize that valve adjustment also affects valve timing, 2004 to 2011 DL1000 from 2002-2012 DL650A - 2012-2016 DL1000A - 2014-2016. Disassembly for valve check: Left and right black plastic side frame covers under tank. 2007 03:42[/i] Can we agree that the procedure in the Owner Manual is inadequate? I'm not going to go so far as to say it is harmful, but without an adjustment to the push rod, it is not a "clutch" adjustment, but rather just an assurance of free play in the cable/lever - only one aspect of good clutch health. Ships same business day. I plan to do a valve shim check and a clutch adjustment; both of which require oil & coolant Most members on this site have DL650s which have a completely different clutch. Produced from billet aluminum Extendable levers allow for length adjustment. There is a little wheel that you turn - four or five postions. DL1000 - Standard answer - low speed issues DL1000 01/09/25 0454 Hours Valve clearance adjustment Idle speed adjustment TPS adjustment. May require additional Simple push button adjustment interface; Water-resistant ; 2-Year warranty; Compact size - 2. Tom Topic: Clutch: Test for DL1000 Clutch Chudder problem? (Read 5691 times) 0 Members and 1 Guest are viewing this topic. They need to be checked/adjusted first. "23163-06B00" Personally, I will then check my work by putting the bike up on the center stand, starting it up, kicking it into first with the clutch held in and then try to hold the rear wheel in place by putting my foot on the sidewall. Logged johnofchar. 8 to 1. First thing to check is the level of the clutch fluid in the reservoir on the left handlebar, if it gets too low you will get symptoms like you have described - it does happen after a longish period where it's not used. If I am going to pull the side off and play with the clutch I will just bolt in the new design. That burned the plates in relatively short order. Rather than clutch adjustment, I'd suggest you change your gearbox oil. I have been monitoring various Strom forums for awhile looking for trends in how often valves have needed adjustment to glean whether Suzuki's 15K interval is Title: Can the DL1000's clutch engagement point be adjusted? Post by: Redbeard on 03/22/06 1559 Hours. 2006 DL1000 bought July 2019 2006 FJR1300 mine since April 2012. :happy: Setting. TLDR: Anyone know how to modify the clutch on a dl1000 2002 so the bite point is closer to the handle? (hydraulic clutch so normal cable stuff won't work) I recently picked up the bike in the title as my first big bike. 314. go to adjust the clutch freeplay and no more turns left on the adjuster. What year is your bike? The clutch adjustment on the 2nd gen is different from what I’m learning. Time to ride. 2" H x 3. -ms . Reactions: Peter T, wera688, Big B and 4 others. 04/18/18 0038 Hours by bobbyvstrom: 1 1353 04/18/18 1151 Hours by realshelby: DL1000 2008 Clutch master reservoir question: 03/27/17 1500 Hours by Mannakin: 2 949 03/27/17 1630 Hours by Mannakin: DL1000 Clutch Feel / Engagement Point; Worn Clutch? 09/08/15 2137 Hours by msgvb: 4 2498 09/09/15 2344 Hours Clutch basket mod I bought my present bike, fit a lock ring or buy a specially made solid clutch hub. News: If you are struggling with any of the features of this site, make a post in the Site Feedback section. All need to be accounted for. ib. Gert 82 Replies. Stobie Discussion starter. Please login or register. The combination of old gas (with fuel stabilizer) and the fairly dry clutch made for a somewhat rough first ride. Reactions: greywolf. There is no easy way to fine adjust it in the way you would on the 650. Produced from billet aluminum Extendable levers Topic: Can the DL1000's clutch engagement point be adjusted? (Read 14272 times) 0 Members and 1 Guest are viewing this topic. Webfors, the clutch in the 1000 is hydraulic, not cable, so there is no clutch adjustment per se. DL1000 EQUIPMENT AND ADJUSTMENTS LOCATION OF PARTS 1 Clutch lever 2 Left handlebar switches 3 Speedometer 4 Ignition switch 5 Indicator lights 6 Tachometer 7 Front brake fluid reservoir 8 Page 28 Horn Button “ ” 4 Clutch Lever Adjustment Press the button to Video showing how the clutch works. Nose cowling under headlight. Numbers 5 and 6 are clutch cable adjusters that work in concert with the similar adjuster at the clutch lever. It has perfect biting point now. It's just a metter of getting used to. Note: The chudder problem only applies to the DL1000. dl650 is cable operated and dl1000 is hyd, It looks like the hyd SC would bolt into the DL1000 Clutch Lever Removal: Tools Required: · 12mm wrench · 10mm wrench · Phillips head screwdriver · Grease This is a very simple procedure. Availability Varies - Depends on Product Options. Add a valve adjustment and TB synch to taste There is one clutch adjuster, the snail cam #4 with lock nut #3 to hold the adjustment in place once #4 is one quarter turn off contact with the clutch pushrod. The center hub torque for the DL1000 is 107 lb-ft I believe. I've adjusted this now so the lever fully disengages the clutch. WERKS modified clutch baskets for DL and SV 1000's. The engine is paired with a six-speed transmission and a slipper clutch, which provides smooth and easy shifts. This makes the whole process of adjusting the valves A LOT easier compared to a DL650. Is it possible that I wrote the bit well enough that there was nothing else to add?!? LOL! On the clutch basket issue?!? LOL! The hot setup for DL guys is the clutch basket swap, with oil and filter change and fresh coolant added to distilled water (distilled water doesn't percolate when boiling). It has to be adjusted a 1/4 turn from stop. (May require additional adjustment or modification on some models. But I worry I may have adjusted it wrong; For the first 150 miles it held great, no slip, nice and tight, but I wondered if it released too far out with the handle. CUSTOMER REVIEWS. Backfire on DL1000 fixed by idle adjustment. Pre 2014 DL1000 Clutch assembly 6lbs 1oz 2014 DL1000A slipper clutch assembly 5lbs 7oz Wow, if converting from an SV1000 assembly you save 1lb 5oz! Attachments. DL1000 clutch won't release. Beyond that, some owners find the operation below 4000 rpm can be rough due to the clutch basket issues. Cam Timing Adjustment on Suzuki 1000cc V-Twins Without Asjustable Cam Gear Sets. you do not need to take anything apart . (1) the clutch lever is too stiff - how can I make it a little softer (May be hydraulic clutch is supposed to be that way? Silver '08 DL1000, '03 SV 650, '09 Yamaha R1 track bike, '13 Daytona 675r race bike Slipper Clutch Adjustment? Have a 2014 DL1000, bought in spring to replace a older DL650. SV-Strom throttle position sensor adjustment or I have a 2005 SV1000s with what I believe is the famous clutch basket rattle. Clutch Re-Engineering for VStrom, KLV and SV 01/22/09 2020 Hours Posts: 393. 3, I installed a slipper clutch, correctly referred to as a back torque limiting clutch, on my 2003 DL1000 about 8000 miles ago. com Have questions about the clutch in your DL or SV 1000? E-mail Terry Suzuki V-Strom (VStrom) Owners Club DL250, DL650, DL1000 & DL1050 » V-Strom specific discussion » V-Strom specific discussion » CLUTCH ADJUSTMENT - NO 3rd-TOP GEAR CLUTCH ADJUSTMENT - NO 3rd-TOP GEAR. They glued the rotor magnets in place on the first-gen DL1000's. Plus about your engine breaking. 27 posts · Joined 2020 Add to quote; Only show this user #1 · Apr 17, 2024. Thanks again Terry this new basket is amazing CJ. Deceased VSRI like throttle body synchronization, throttle position sensor The clutch felt great and I removed the excess cable slop by adjusting the wheel at the clipon. Top Contributors Thanks! Exactly what I was looking for. Contact us - tps adjustment - Fail-Safe Function - Fi System Troubleshooting - clutch release cylinder removal and disassembly Procedure for DL1000 Q: OK, I've read the manual, can you help me understand the procedure? A: Finished up the Strom this evening. The only adjustment outside of grinding on the clutch master cylinder pushrod is the lever-to-bar distance for comfort and, to a degree, engagement point. For all of you who are considering changing out your I have a 2018 dl1000. I just upshift and dump the clutch and throttle up to bump it and everything's good but I All I need to know is where the clutch adjustment is on my 83 Aspencade. STCorndog 67 Replies. Top Contributors this Month DL1000 motorcycle pdf manual download. The improvements in this area are massive, and thus as a loaded all-roads touring machine the new bike is far, far superior. it has an actuator on the left side and pushes what looks like the same clutch rod through the the case. Big difference. View and Download Suzuki DL1000 owner's manual online. I added some DOT4, and it worked out to some degree. Carphunter - please report back after you do the 3-point line-up and adjustment, as to what that translates to in slack (center of chain, pull down, push up) on the center and/or side stand. Recommended Communities. Super small Allen key to unlock the adjuster from underneath and then either screw in or out the adjuster itself. Suzuki DL1000. 888-903-4344. Jump to Latest 3. I'm going to research the clutch seals soon. I bought an 18 months old (1900 miles on the clock) K3 model 5 years ago to replace the K2, and was disappointed that there was still clutch basket vibration. you know you want to. RecoilRob. News: If you are struggling Clutch lever adjustment on an old dl1000 v-strom (2002) The Tractor. Must stress the chudder is an annoying vibration and noise. I modify these clutch baskets to eliminate that. 313. No adjustments will resolve that issue. The idle rpm adjustment controlled by the ECM and brass screw TBS idle air adjustments are not for Vees but for post 2007 650s and post 2014 1000s. Honda VTX 1800 C (2001-2008): Clutch master cylinder — removal and installation Harley-Davidson V-Rod (2002-2006): Clutch master cylinder and reservoir — removal, installation, disassembly and assembly Triumph Rocket III (2004-2018): Exploded view — front brake master cylinder Yamaha FZ1 Fazer (2006-2015): Disassembling the front brake master cylinder FAQ: How to test for DL1000 Clutch CHUDDER '12 DL 650 '14 BMW R 1200 RT WERKS modified clutch baskets for DL and SV 1000's. DL650 and DL650A - 2004 to 2011 Hydraulic clutch slave cylinder removal. 2-16 PERIODIC MAINTENANCE CLUTCH (CLUTCH HOSE AND CLUTCH FLUID) Inspect every 6 000 km (4 000 miles, 6 months). Discussion in 'Japanese polycylindered adventure bikes' started by mrbreeze, Sep 9, 2010. Oil change, "sticky" clutch. This Haynes manual on the Suzuki TL 1000 S, TL 1000 R and DL 1000 V-Strom provides photos and detailed step-by-step instructions for maintenance and repair of the engine, the clutch This washer does need to get swapped during the conversion to the DL 2. Loaded with luggage, the previous DL1000 was a whale of a thing. Short Clutch Lever by Puig®. Suzuki V-Strom (VStrom) Owners Club DL250, DL650, DL1000 & DL1050 » ; V-Strom specific discussion » ; V-Strom specific discussion » ; Clutch adjustment Buy MZS Black Motorcycle Brake Clutch Levers Short CNC Compatible with GSF650 | GSX650F | DL1000 V-Strom | SV1000 SV1000S | TL1000R | GSF1200 | GSF1250 | GSX1250 | Hayabusa | GSX1400: MZS Clutch Brake Levers use The output of the six-speed, close-ratio transmission is managed by the Suzuki Clutch Assist System (SCAS). Reactions: Gert, Brockie and Solarguy. Eventually, the glue lets go. Central Virginia. Detailed pictures/diagrams and Information with step by step Dismantled, cleaned, greased/lubed and re-assembled the clutch adjustment system (lever, cable, actuator unit and push rod) and adjusted it first attempt. Hold the threaded rod and remove the 10 mm nut from underneath and remove the lever, then check the condition of the rubber boot up inside the perch, it may be torn and jamming things up also. 4K views 15 replies 9 participants last post by anthropete Apr 15, 2023. The descriptions and procedures are not accurate. Should be able The Suzuki DL1000A (2019) is a touring motorcycle that offers a comfortable ride and ample power. we really do not have that much engine breaking compared to a R6 or 600RR remove it. ) Choose Handguard. Eliminate Clutch Chudder! www. That just plain defies how a hydraulic clutch operates. Unless you really, really, really screw something up; there is no way for you to prevent the clutch from fully engaging just by using the adjustment knob. 18 posts · Joined 2008 Add to quote; Only show this user #1 · Oct 5, 2008. Erikdeptula Discussion starter. Universal fit. Top Contributors this Month View All. Some recommended getting assembly lube without moly in it due to the wet clutch. I checked the valve clearances at 16 000 and then again at around 125 000 when it needed a slight adjustment. Then do the TBS (throttle body syncronization) which consists of adjusting the PRIMARY throttle plates. DL1000 from 2002-2012 Valve Adjustment needed?. Can the DL1000's clutch engagement point be adjusted? « on: 03/22 The cable adjustment just adjusts cable slack, it doesn't adjust the clutch itself. I tried searching 'clutch lever adjustment' on Youtube but all the clips were about adjusting the clutch cable. Now it feels strange if I ride any cable clutch bike. 5 out of 5 stars 2,669 Weird noise when slipping clutch on DL1000. 02/17/19 2138 Hours Suzuki DL1000 Pdf User Manuals. austin03; Nov 5, 2010; 27 26K Dec 13, 2024. Your bike is still a baby. The clamping bolt will have to be removed & possibly a small amount of prying will be needed to get the lever off. I even rode with the clutch slightly pulled in to make sure it wasn't related to "clutch chudder". nelmo. com Have questions about the clutch in your DL or SV 1000? Sandiegoland wrote on 17. Thanks for the info. 3 inches of wheel travel and allow for a comfortable ride and enough travel to soak up bumps and rocks, while a DL1000 from 2002-2012 Clutch Question. 4 . may be other things, but headlight beam adjustment on 2014 dl1000 foggyswamp. I rebuilt the water pump at 120 000 kms (didn't need it) while I replaced the clutch basket with a Werks basket to address some clutch chudder. 04/14/09 1922 Hours Posts: 292. Extendable levers allow for length adjustment. On some other models it seems simple. Deceased VSRI Administrator Former Member 10/19 It could also need an FI map adjustment. 7K views 9 replies 4 participants last post by schmidt314 Dec 25, 2016. Regular synthetic oil changes. Question??? Is that with someone sitting on the bike or non sitting on the center stand. 2008 Wee (Yellow) I have a couple of questions on the DL1000K2 clutch adjustment. 2015 DL1000 ADV, 2018 CRF250F Past bikes: 2017 DR-Z400SM, 2017 FZ-09, 2014 CRF250L, 2014 Husqvarna TE310R, 2007 VFR800, 2008 DR650, Suzuki V-Strom (VStrom) Owners Club DL250, DL650, DL1000 & DL1050 » V-Strom specific discussion » V-Strom specific discussion » Clutch adjustment The is the clutch adjustment, which is the pushrod free play adjustment, and the cable adjustments. Save Share 2004 to 2011 DL1000 from 2002-2012 DL650A - 2012-2016 DL1000A - 2014-2016. V-Strom DL1000 needs a clutch. Add Deflectors Cork-based clutch material impregnated with aluminum particles to increase wear life and (Pair) (V-Strom (DL1000) '02 - '26) $24. GerardDeR. Re: FAQ: DL1000 Fast Idle Adjustment & Operation « REPLY #30 on: Clutch Issue!! 2012 DL1000. Join Community Grow Your Business Forum Staff View All. Replace hose every 4 years. Buy MZS Blue Motorcycle Brake Clutch Levers Adjustable Short CNC Compatible with KLE300 KLE300X | KLX150S KLX125 KLX250 | KLX230 KLX230R KLX300 | Z125 Z250SL Z300 Z400 | EX250 EX300 EX400: Brake - Amazon. Front Brake. If they are off, it would reduce the effectiveness of your TBS adjustment. I thought I would try a complete clutch adjustment so I backed off/in both ends of the cable, took off the clutch cover, and loosened the set nut on the clutch lifter. Everything is working great at this time. I got several answers in my search in this website. Unfortunately, new OEM clutch baskets do not address the clutch rattle problem. The SV washer is huge at So I fixed the clutch slip issuethe aftermarket If thats the case, then its time for a throttle balance and TPS adjustment at a minimum. saves weight and clutter of crap on the bike Seems the lever adjustment won't be enough so I understand I also have to adjust at the clutch itself. It sounds as though your clutch plates are binding. werksparts. Loosen the locknut and adjust the View and Download Suzuki DL1000 service manual online. If you have small hands you may want a little more slack in the cable to make the clutch Suzuki DL1000 Manual download (Service, Repair & Maintenance) Complete workshop manual for the Suzuki DL1000. The clutch on your KLV1000 and the DL1000 is hydraulic. S. p38arover Super Moderator. This lever is #25 for the DL1000 & #27 for the DL650. Replace fluid every 2 years. 95. The cable was too tight leading to contined slipping of the clutch. $12. Logged Gert. Gasket OEM no. I looked at the service manuel and couldnt really tell from the pic where the Tps adjustment screws are, I adjusted the clutch and moved the shift lever to give my boot more room which helped but it was still clunking into gear. DL1000 Clutch Basket Damper Refurbishment to cure the "chudder" If it does not disappear, there may be other issues, like throttle body synchronization, throttle position sensor adjustment or lean FI issues. Good news/bad news: clutch rattle has no connection to the stator magnet problem, that's due to Suzuki's cheapo design. SV1k Naked near Strom UK. Pages: « 1 2 If the inside plate is loose the fix is more complicated and needs careful adjustment to get it in the right place. 2017 Suzuki Dl1000 Location Picton Posts 5,172. Page 1 of 2 1 2 Next > The additional 2mm spacer inboard adjustment these guy are talking about is about equal to space between the carrier hub and the cushions On take offs, the clutch felt dry and power delivery going into gear from a dead stop was very jiddery and surged a lot. 0 # mpn4777052612. It's not like a larger bike with a hydraulic clutch (DL1000). 12. 3K views 45 replies 9 participants last post by realshelby May 2, 2024. 650 clutch lever span adjustment. Puig® - Lever Spring . Service manual calls for 1200 RPM, DL1000, Video 27 The above adjustment is for the SECONDARY throttle plates ( the ones you can see at the outside opening of the throttle body). For the DIY person, there is a video that demintrates the clutch basket replacement Topic: FAQ: DL1000 Fast Idle Adjustment & Operation (Read 45889 times) 0 Members and 1 Guest are viewing this topic. Deceased VSRI Administrator Former Member 10/19/03 1511 Hours Posts: 11989. Also for: 2002 Major lubrication points are indicated below. Without proper adjustment, riders may experience difficulties with gear central alberta: I must be doing something wrong, maybe somebody can give me some insight. Deceased VSRI Administrator Former Member 10/19 WERKS modified clutch baskets available HERE Questions about clutch basket modifications? E-mail Terry here: info@werksparts. The only solution I found on my previous 2014 DL1000 and now on 2018 DL1000 was to shorten the push rod by 2mm. THE answer- you're running lean in that range (VERY common), so it stutters. Only when that adjustment is made should the cable be manipulated for free-play. 2004 to 2011 DL1000 from 2002-2012 DL650A - 2012-2016 DL1000A - 2014-2016. It's not common on DL1000 from 2002-2012. PerazziMx14 70 Replies. A precisely adjusted clutch ensures smoother gear transitions, preventing the jarring shifts that can disrupt a ride. Page 1 If it does not disappear, there may be other issues, like throttle body synchronization, throttle position sensor adjustment or lean FI issues. richlandrick 66 Replies. Valve adjustment, TPS set, Throttle body sync, Iridium spark plugs are things known to help. com. To be honest after it broke in, it works great now. Jump to Latest WERKS modified clutch baskets for DL and SV 1000's. Highwayman2016 80 Replies. Manuals; Final Inspection and Adjustment. As queried in #2 above, does the clutch lever move the clutch activating arm? Then a question has the two adjusters on the clutch cable been maxed out or was the actiction arm repositioned / adjusted? Have a look at the thread for adjustment tips Clutch Backfire on DL1000 fixed by idle adjustment. com FREE DELIVERY possible on eligible purchases Obviously you should also perform the normal tasks detailed in this manual. Page 30 Front Brake Lever Adjustment WARNING I've found that the adjusters on many aftermarket clutch levers simply don't do diddly-squat. by DL1000 from 2002-2012 (K2-L2) Show Less . The engine can only be started if: • The transmission is in neutral and the clutch is disengaged, • The transmission is in gear, the side stand is fully up, and the clutch is disengaged. If your clutch is truly slipping, it's time for new clutch. Google Werks clutch replace baskets for DL1000 and SV1000. Topic: FAQ: How to test for DL1000 Clutch CHUDDER (Read 45002 times) 0 Members and 1 Guest are viewing this topic. I have a 2005 DL1000 and recently performed a valve adjustment. Buy FXCNC Racing CNC Aluminum Short Adjustable Brake Clutch Levers for Suzuki HAYABUSA GSXR1300 1999-2007, DL1000 V-STROM 2002-2018, SV1000 SV1000S 2003-2007, TL1000R 1998-2003: Brake - Amazon. First, don't panic, there are some turns left on the perch adjuster which will save the day. 2002-2012 DL1000s have a manual idle speed adjustment screw and a TBS is done using the linkage. Jump to Latest 20K views unless they'res a clutch adjustment on the vee? the timing of it coinciding with the oil change is just that: the random temporal convergence of two unrelated events. DL1000 from 2002-2012. Once you have removed the knuckle guard you will see this tall bolt. 13th March 2005, 12:41 #3. Discussion in 'Japanese polycylindered adventure bikes' started by jiffypark, Sep 22, 2006. There is still a cam chain but this doesn't need to be loosened/removed for a valve adjustment. None of which explains anything. . Clutch lever adjustment « on: 03/21/11 0957 I had a DL1000 K2 for a while and suffered the clutch basket vibration -- our US friends on their 'StromTrooper' forum call it "chudder". A few notes on doing the valves and some other service items. This is held in place by 1 phillips head screw and two tension clips molded into the guard. The clutch adjustment on the DL650 is the push rod. 312. Happened around 22k miles on my 2007 DL1000. Look into the windows round the springs as you turn the gear in the basket. I thought by crewing in the adjuster, (Suzuki DL1000 2017). View and Download Suzuki DL1000 service manual online. The engine is tractor strong. DL1000 K4, KLV1000 K5 Germany. WanaGo. Save Share Reply Quote Like. Ergonomic design to improve feel and control. Cam Timing Adjustment on Suzuki 1000cc 2014 DL1000 Givi Crash Bars,Windscreen, Tail Case Suzuki Tall Seat. Can the DL1000's clutch engagement point be adjusted? « on: 03/22 Solution: I saw somewhere on Youtube an adjustment for the free play of the clutch. Some things that apply to the DL1000 do not apply to the DL650 If your DL1000 is experiencing MORE clunk than it used to there are a couple of things you may do. Getting the tuned perfectly is usually worth your time. Advise On V-Strom 1000 Adjustable Clutch Levers I have read that some riders have improved the feel of clutch levers on earlier V-Strom models by shortening the master cylinder pushrod, but my 2012 version does not have such a rod, and so I would like to find adjustable levers which can bring the engagement point closer in to the handle bar for less Headlight adjustment 2014 to 2019 DL1000 and 2017 to 2019 DL650 (including X's) Please login or register . Hope this helps. K6 DL650 GT Reigate, Surrey, UK. 7/8" Black $67. com FREE DELIVERY possible on The thin optional plate 21451-31J00 is 1. Eliminate Clutch Chudder! SV1000 clutch basket mod plus DL1000 hub. 6mm thick and Suzuki list 0-2 to be used for adjustment. vykpwdq tomm hjq izfk vbcow hmfvxpj psnybe lzoxq qkpp mbzr