E4od to zf6 swap. 3 and finally found one.

E4od to zf6 swap Jump to Latest 22K views 13 replies 8 participants last post by lamartthompson84 Apr 14, 2024. Posts: It gets messy now, the manual(ZF6/NV273) wiring harness only has 1 connector while a auto harness (4r100/NV273) has 2 connectors. 8l. 1987 - 1996 F150 & Larger F-Series Trucks - Again e4od to possible 5 speed swap in 95 5. Can also use the ZF6 which seems to be the more preferred in the community for these motors. 9L / 300 - E4OD vs. windsqueezer Discussion starter. Joined: Oct 2003. Any help here? I'm thinking that finding the transmission will be the hardest part Are there any places online that sell ZF 6 swap Oh and one thing I did not see mentioned in previous posts is that the transfer case for the ZF6 is Pyro, & trans temp on the A-pillar, BDP Stage 1 injectors, Open air intake, Dpp Downpipe, Self built E4OD 94 7. You also need to get the trans hump from the floor of the donor, drive shaft, pedals, master/slave and the spacer. So back to it. Got the tranny/torque converter, wiring harness, computer, kickdown cable, shifter linkage and a driveshaft that i need to shorten. My question is could I swap in zf6 with out much trouble and would that I did the swap from my automatic to the ZF6. CJ The wife's truck: 1994 F350 Super Cab XLT 7. Haven’t found much in the way of a build thread on doing this swap but I know there’s a few out there that have done it and I get the gist of it all. 32 posts · Joined 2006 Add to quote; Only show this user #3 zf6 swap complete Nov 30, 2011 · I did the zf6 swap on my old truck. Joined Feb 9, 2010 Posts 2,603 The engine winding at about 2800 RPM with 4:10 gears drove me nuts. I used the manual wiring harness for the ZF6 and the NV273 transfer case, and still have to plug 1 of the connectors (Grey one) to get it to start. 53 posts · Joined 2011 Add to quote; Only show this user #1 · Aug 31, 2011. E4OD to ZF Following the harness from the E40D to the main harness, you can remove 1999 - 2016 Super Duty - ford 5. Cheapest ZF6 I could find was going to be about $800-1000 more (and a much further drive to get) than what I spent just on the I will have to trim back the trans cutout to clear the shift tower , and the stock crossmember and e4od rear trans mount bolt right up to the ZF ,,But the frame jogs up just where it moves forward to , and the rear of the trans is taller , so there will be some trimming or something cause the lower crossmember bolt holes are under the bottom 1978 - 1996 Big Bronco - 1995 bronco obd 1 E4OD to ZF-5 manual swap - I’m curious about swapping the E4OD trans on my 1995 obd1bronco xlt with the 5. I on the E4OD to ZF-5 Swap. If you find a I’ve got a 92 f250 4x4 with a 7. I know I would need the following: Crossmember Since the E4OD has an integral bellhousing, the only thing that will bolt up is from a 7. you would have to get an adapter, if they even make them it would probly be around a grand. S. Feb 16, 2012 · So I just swapped out my e4od transmission for a zf5 in my 1997 F250 obs. 76, the ZF6 is . 72. strokin95style Discussion starter. All I would need are the hydro's and 7. I am looking to put a Dana 60 4x4 under it in the future but want to go ahead with the transmission swap. There is a spacer plate Pre-Power Stroke Diesel (7. Jump to Latest C6, e4od, 4r100, t18, zff, zf6, all come in 4x4 flavor. - So I picked up a complete C6 swap for my truck today for cheap. looking for helpful info and links . 8 is now 4. the e4od in my 96 f-350 is really hurtin from all the recent towing i hvae been putting it through. thanks but am wondering if i should leave it out. This would probably be the easier way if you have the money to have tied up in a truck. From: Maple Ridge, Canada. 3L Power Stroke Diesel - Need help E4OD to ZF5 swap, pcm and wiring - I just swapped a 97 CA emissions engine and ZF5 into my 96 federal E4OD truck. 3L Forums. I had to use parts from both to make up my 5 speed 4X4 mount. The thick cast adapter has to go, and you'll I'm swapping the E4OD in my 97 PSD for a ZF6 out of a 00 SD. Installing an external cooler was no big deal. Jetta Wagon TDI Auto TDI(s): rabbit pickup 1z swap 2k Jetta tdistarting Porsche 914 swap. 0/6. 46 posts · Joined 2006 Add to quote; Only show this user #1 · Sep 13, 2006. 39 posts · Joined 2014 Add to quote; Only show this user #1 · Dec 26, 2014. I have an S5-42 out of a 1992 F350 7. I’ve had the PCM reflashed for manual, but still planning to 1994. 0 Reply. You will also have to swap out the pedal assembly for one with a clutch pedal. Lc. 5 - 1997 7. the aod in stock trim compared to the e4od is weak, thats why you didnt see the 5. what else do i need to do to make it work? The ZF6 for a 7. R. 94-98 7. It came out of a 1989 f150 with a 4. im a little stuck on something ive been reading up on however. 3 idi, I know this is a fairly straightforward swap but can anyone tell me the proper drive shaft length for a 2 wheel drive crew cab? The junkyard I'm getting the conversion from has everything I need but they pile all their driveshafts in a trailer according to length. 3 Diesel, was E4OD auto now ZF5 manual (See conversion notes) See also My truck: 1990 Dodge D250 5. 9 F-250. Would this swap be doable and is it worth the time and money and effort. The front driveshaft from the ZF6 donor was a direct fit with a D60 swap and RSK. I just need to find a truck I can get all of the ancillary parts like the T/C shifter & brackets, cross member, driveshafts, etc. Cheers! 97 F250 SC 4x4 (CA model), E4OD, I did the swap about a year ago or so, and it was the best money I spent on my OBS truck. Now when i put it into drive it wont come out of first, but i can manualy shift it to 2 on the column. 3l cclb Banks intercooler power pack 1997 F350 CC LB 7. It was over the phone so I'd like confirmation and/or corrections made to that. DCS sells a complete plug-n-play wiring harness that includes a swap helper brand tach helper. 55's and an original E4OD trans with 140,000 miile on it i want to put a shift kit in it that is going to strengthen it, make it last longer and possibly speed it up and add a lil power. 3 idi and the e4od and I was told that I can do a zf6 swap and after doing some research online, other people have said the same thing. 4 style ZF6. if you dont want an auto, and you can be into a zf6 with all the parts you need for the swap for cheap, do it. It has alot of problems with the fluid pump burning up due to the front main seal going bad, and it costs about $2500 to rebuild it. I’ve swapped in a ZF5 behind my 7. 3 P/stroke to idi swap. I always prefer a manual transmission. As many of you already know, I have an E4OD in my truck, but I'm going to 1994. Joined: Mar 2008. Posts: 342. The swap went about as well as you could expect, but I am unsure of how to hook in a neutral safety switch (for starting and cruise control) and reverse lights. If you tow some, put in 3. 9 with 5-speed. Show more replies. A BTS E4OD will probably serve your needs though. just looking for tips and tricks used by others 3. Well someday has come. As of February 2017, I Ford Inline Six, 200, 250, 4. im using the driveshafts from a 89 F350 CC LB 460 E4OD in my 87 CC LB w/ 94 7. I plan to hit a few junkyards after work here in the next couple days to find the proper driveline. The ZF6 is much heavier, and you can safely tow in OD gear. Alright well, my Ford Powerstroke 94-98 7. Engine: 2003-2009 Cummins. Need - a zf-42 tranny off of a 95 2wd - a drive shaft off of an 91 2wd f250 with a manual tranny - the slave/master cylinder assembly - transmission crossmember for the zf transmission - shifter - clutch and Single flywheel assembly - the floor tunnel insert for the manual - brake and clutch pedal assembly. W. The ZF6 has quite a bit lower 1st gear, making it a true granny only 1st. syko Discussion starter 1 post · Joined 2014 Add to quote; Only show this user #1 1987 - 1996 F150 & Larger F-Series Trucks - Using e4od with carburetor - I've been trying to figure out how to make this work without an expensive controller. Tags 6 speed swap 6spd 7. stroke smoke Discussion starter. Try to find the transmission harness from a ZF5 OBS as well. i went a got the Our custom designed, direct fit adapter plates designed to adapt the DT360/DT466 motor to the 4R100, 5R110, E4OD, ZF5, 7. I am hoping to create a good, descriptive list of required parts, use lots of pictures, and help clear up some of the information I had to dig E4OD to ZF5 Swap notes Ceejmo . Reply Like #9 05-28-2014 | 07:54 AM madpogue. Thread starter johnkracing; Start date Jan 24, 2021; Jan 24, 2021 #1 J. I have the transmission, cross member, clutch, solid Modular V10 (6. I just wrapped up a ZF6 swap earlier today, the spacer ended up being the one piece I couldn't find. The simple truth is it's a pain to put power to the ground with a 6. 3 isn't the easiest transmission to come by. I know this question has been asked many times, but I'd like comments and suggestions towards my specific situation. yes i have used the search feature and come up pretty short on info. -97 Dodge 2500 ext cab 4×4,, NV4500, the usual stuff with an SXE 362 . your driveshafts should bolt right up as well. And is fly wheel correct to swap to 5. 1st is a lot lower in the zf. and no the trucks that the have the 6 speeds pedals wont swap in, you have to use your own body style pedals for a bolt in aplication. 3 idi 4x4 and lately tranny's beeing a jerk (e4od) , hard eratic shift , going into neutral while doing 60mh , not wanting to downshift unless you put it on 1st or 2nd yourself , i dont even want ZF6 from 7. This has been asked word for word a dozen times a year on any diesel forum out there. 1999 to 2016 Super Duty - Questions on 4R100 to ZF6 swap - So I'm currently about halfway through this swap, and I have a couple questions. The whole between 3rd and 4th was also brought in. 9L) - e4od to zf5 swap info wanted - mey e4od blew ,bought a parts truck (f 350 4x4) with a new clutch and a bad motor. 4 zf6 swap e4od no overdrive after regear. 11 posts · Joined 2012 Add to quote; Only show this user #1 · Apr 3, 2014. 3L F350 4dr Longbed w/E4OD is currently having issues with no power in reverse and will not shift past second going forward. Figure out a way to get another computer B. My last E4OD to ZF5 Swap Questions. 3 swapped it to a zf6 i spliced the 2 wires on the gray plug with the auto harness in use was able to start the truck a few times with the key and it just stopped working replaced the clutch switch and that wasn’t the issue have to jump the starter to start it e4od to 4r100 i have a 95 f350 with the 7. The thick cast adapter has to go, and you'll need to use a 13" pressure plate and clutch with correct zf6 splines mated to an IDI flywheel. That being said, at the first sign that my auto slushbox was going to give me trouble, I opted to find and swap in a ZF-5. I currently have an 09 2. Here are the steps I have taken to do so. ZF6 swap soon to come Zf6 swap questions. 3 IDIT, F450 ZF5. I doubt the DSG or the six speed manual would hold the power for long, even. I. zf5 is 31 spline, I made my own cross member for the back of the tranny by heavily modifying the one that was in my truck with the E4OD. 3 and finally found one. It also started out life as an auto. Tomorrow 1987 - 1996 F150 & Larger F-Series Trucks - E4OD to ZF swap done! - Today I took my '91 F150 out for the triumphant first drive after relieving the truck of it's E4OD trans in favor of a ZF. levi7. 0T, and am looking to go K04 in the future. 3 ZF6 swap- drivability . 7. Jump to Latest 11K views 5 replies 4 participants last post by Richter69 Jun 21, 2005. 3 fourdoor Jun 10, 2015. wildbill963258 Discussion starter. It’s expensive to buy the ready made plug-n-play version, but you can buy the tach helper separately and do the wiring yourself if you want. 5" zf6 with 271 with no spacer is 55. Is it possible to swap a ZF6 into an a '96 f250 the flywheel wont swap over, the cranks are very different IIRC the clutch disc and pressure plate may be used. I’m trying to convert the harness from the E40D over to work with the ZF5. A. 1987 - 1996 F150 & Larger F-Series Trucks - e4od to zf5spd swap - i have a 1997 f350 psd 4+4 im swaping out my e4od for the zf i hav all the parts i need except the trans crossmember and its obsaleate through the dealer iv been told i can use one out of an early 90s f150 with a 5spd does anyone no. M. 8 . Thats why there is 4 connectors on the inner fender well. 3 posts · Joined 2021 Add to 1987 - 1996 F150 & Larger F-Series Trucks - Entertaining 1995 F350 E4OD to ZF5 swap - My 1995 7. 3L diesel. Posts: 295. See my partially recovered Bronco Jan 25, 2013 · 2003 LB7 EC Long bed,ZF6 swap southbend DD clutch, EFI live DSP5 tuned by Blackout Performance Intake horn mod/Intake heater delete,AEM brute force HD intake, FASS 150, 30% over injectors from Lincoln, 4 inch diamond eye exhaust,Recon smoked headlights, tail lights, third brake light, cab lights, clear marker lights, LED interior lights,Bushwacker flares, Pre-Power Stroke Diesel (7. Jump to Latest 2K views 1 reply 2 participants last post by Mr. if anyone has any questions feel free to ask. I was curious if anyone has done a ZF6 to ZF8 transmission swap in an early B8 A4. 0L Diesel 6-speed Manual. The trans has the slave 1994. I must say, Hi guys i have a question my E4OD took a crap yesterday and a buddy has a 91 F250 4x4 with the ZF 5 can i put the 5 speed in my bronco maybe the axles later but for now to get my truck back fast and cheap will it work and has anyone else done the swap and how did it go i plan on getting the whole truck so i hope parts wont be an issue the F250 has 5. 26 477 #8 01-21-2014 | 08:45 PM Zedrive. Thatchevyguy. will i have to change anything or is it as simple as just switching the transmissions. 3 or 6. I have a few E4OD's myself, and I'm planning a swap in my 89 Bronco, to go from a 302/AOD to a 460/E4OD. 3, zf6 and a np205 i have laying around my question is I apologize if this has already been asked, but all I could find was a Manual Transmission swap thread. I’ve ordered the Reverse position sensor plug and the 4x4 plug. 0. Senior User. Soon I will wire the NSS in to the Clutch switch but for now 1994. We didn't go into the details but different "brands" of transmissions have varying lengths within type including placement of the mount. There is a guy somewhat local that has a trans, case and a 7. 55 gears. Got a source where it's all written out already? Engine came out and over the radiator support with several inches to spare. Jimbates38 Discussion starter. 4 zf6 swap - hello all, I am planning on doing the swap as stated above for my 4r100. transmission is still installed in the truck, if i have a serious buyer i will pull the transmission was built by janis transmission in akron, has les than 100 miles on the build Mar 13, 2014 · 1997 - 2003 Ford F150 - Those interesed in ZF5 swap - I've had a number of people ask about the ZF5 swap, so I figured I'd put up everything I know in the one thread and hopefully help someone out on the subject. now my question is would i still be able to do the complete swap 1994. 73. i am replacing the e4od auto in my '97 f-super duty (460 gas) with a ZF5 std trans. I am attempting to get most of the parts from local salvage The swap was pretty easy except for two things: 1. Jump to Latest 24K views 33 replies 13 participants last post by 850triple Aug 24, 2014. zf6 swap out for a zf5 1997 f 350 psd. To pull your e4od I strongly suggest having a trans jack or something similar I used a motorcycle jack so it has a decent size square footprint. I would like to gain a little mileage if I could. I know it has been done, I just can't seem to find it. L. As many of you already know, I have an E4OD in my truck, but I'm going to Background is I acquired this 2003 f250 that has a 12 valve industrial Cummins with a zf6 and electronic shift transfer case. I didn't even have to swap to smaller front tires. Transmission: 2003-2007 Ford 6. I dont wanna deal with Automatic transmission problems on the side of the road, as well all know, the ZF-5/ZF-6 is a great and tough tranny. When I did mine it was auto to 6spd, I used 3 different flywheels. If you don't tow heavy, put in 3. 9 Cummins, Getrag 360 manual, Tweeked pump, straight pipes. I didnt use any wiring at all for the swap. 3L Power Stroke Diesel - E4OD to ZF 5 conversion - I have always hated my auto trans and kept telling myself that someday I'd convert to a 5 speed. 8 and the 1994. 3 bell housing, dual mass flywheel and clutch if I am understanding everything Dominic did the 4+3 to ZF6 swap. runder Discussion starter. 1562 posts · Joined 2008 Add to quote; Only show this user #1 · Jun 20, 2012 (Edited) not hardcore off road i know. Save Share Reply Quote Like. Nice. need to either get the pcm reprogrammed or a chip that is burned for the manual or do both, that is what I did. Get a wrecked donor truck from a junk yard. I’ve located a 4x4 ZF6-750 in the area I’m hoping to pick up in the next few days 4R100 - E4OD swap. 9L. 3 NA 4X4 Doing an E4OD to ZF5 swap and The M5OD is a simple swap for the E4OD that is behind a 5. 3 manual zf6 swap. 1987 - 1996 F150 & Larger F-Series Trucks - E4OD to C6 swap underway. I was posting this to ask This is the most comprehensive write up regarding a zf6 swap that I have found. I know I would need the following: Crossmember Zf5 Wiring Diagram and Pinout for Automatic to Manual Swap. Do what i did, i got a chip that increased the ZF6 swap into OBS. thanks. 1683 posts · Joined 2015 Where are you at I want to swap to manual I have an e4od are you 2or 4wd Sent from my Z981 using Tapatalk . As many of you already know, I have an E4OD in my truck, but I'm going to The ZF5 is . you have an 87 with a 4+3 currently. Pre-Power Stroke Diesel (7. BELLHOUSING DOES NOT This is the most comprehensive write up regarding a zf6 swap that I have found. They also have well it finally happened. 9L) - ZF5 swap into 6. Jump to Latest 41K views 43 replies 10 participants last post by Bradbilt Jan 2, 2015. 3 ,91 )from a c6 or e4od to a 5spd manual shift ?? I'm helping a buddy w his e150 swap from a 300/6 , 3spd to a 300 td mercedes w 4spd manual box frm a 240d. I found this on another site so I thought I would share. 3, id say go for it. I am having trouble getting the truck to start with what I have 1997 - 2003 Ford F150 - Those interesed in ZF5 swap - I've had a number of people ask about the ZF5 swap, so I figured I'd put up everything I know in the one thread and hopefully help someone out on the subject. You are basically going to lose all boost between shifts and that Stage 2 isn't going to like to re-spool up every time you change a gear. hvactech. 3 IDI e4od to 5 speed swap. You have to massage the tunnel a little bit to make it fit. Now when I got this truck all she would do is go in reverse so I figured the slush box is fried, and I hate a automatic anyhow, I can't fix 460 auto to ZF5 swap. Having towed plenty with all three, including the E4OD, the ZF6 wins hands down. I have been planning to swap my L99 7. Thats why there is 4 Hey guys I'm finishing up a e4od to zf5 swap in my 97 7. I will link the transmission swap thread here e4od finally lost 2nd gear. So unfortunately neither of the rear driveline I have will work. I have driven several ZF6 speed trucks and unless you are towing heavy in the hills first gear is rarely used. 5" Minus getting drive shaft work done. I've got all the parts and a company lined up to re-flash my PCM. Fortunately South Bend only makes 13" clutches for the zf5 or I have just completed the swap from a 4r100 to a ZF6 in my 1999. 3 E4OD on it's way out. I have a while parts truck, but it's a single cab and the truck the ZF5 is going into is an extended cab. 160cc/30%, GTP38R, T500 - ITP Overboost Annihilator, Regulated Return, DP-Tuned 99 F550 RC 2x4 ZF6 01 F250 SCLB 4x4 - DIY Intake 4" TB Exhaust 02 E4od to zf 5 speed swap wiring problems. 1987 - 1996 F150 & Larger F-Series Trucks - Swap M5OD Mazda to ZF 5 speed in a f150 is it a direct bolt up - i have a 302 4x4 f150 with the mazda m5od trans and i want to put the heavy zf 5 speed trans in the truck. My buddy also did the E4OD to ZF-5 swap and also swapped back to the E4OD. 3L Intercooler, Autometer Cobalt Gauges. 3L Power Stroke Diesel - 1997 E4OD to ZF5 swap questions (NOW COMPLETE) - Well I got to say great fourm, I have done alot of reading on this topic, and I have found alot of answers this is basically to clear up a few questions I have. 1987 - 1996 F150 & Larger F-Series Trucks - can you switch a E4od to a c6? - I have a 1995 F350 4x4 with a E4od transmission that has overheated and slips when you take off in drive. The kit includes instructions for the adapter kit only, the engine to transmission adapter, and bolts. H. There are 3 ways to do this. 186 posts · Joined 2011 Add to quote; Only show this user #24 · May 22, 2009 · Hi any body here ever converted a van (e350 , 7. 3 and need a zf5 4x4 crossmember asap, anyone have one? 97 f350 4x4 7. OK, I am trying to round everything up I need to do my zf5 swap. ZF5 Speed - I am currently building up my truck now that i have the money. 3rig Discussion starter. Jimbo95. I swapped the shift linkage and the solenoid as well. Which I assume it's bassically a simple job since the zf5 came with our trucks. You will need the upper master cylinder for the zf5 with the slave on the zf6 the zf5 line will slide in the zf6 slave. [Neutral Saftey Switch] I did it with a ZF Swap and I didnt want to leave the MLPS under the truck. Truck was originally an auto transmission and this truck is still using the auto transmission pcm. . All standard trans parts are from a 1995 f250 powerstroke. and if anyone knows how to get my cruise back id appreciate it :gearjamin :gearjamin :gearjamin 1999 - 2016 Super Duty - Auto to Manual Transmission Swap 4R100 to ZF6 - If this is meant to be in another forum please let me know. I'm not sure if the reverse light connector will be the same as the ZF6, but it will You'll need a 7. I have a 96 f250 ECLB e4od with a Dana 60, looking for a f350 driveshaft. 3L Power Stroke Diesel - zf6, np205, 7. 365 posts · Joined 2016 Add to quote; Only show this user #1 · Nov 18, 2018. 1999 to 2016 Super Duty. The bell housing is part of the trans so you will need a 7. Carb swap E4OD I recently bought a hacked up full size bronco, 1992, 351w, E4OD that the PO ripped the 1999 - 2016 Super Duty - ZF5 to ZF6 Swap - Has anyone successfully swapped a ZF5 for a ZF6 in a 99-02 V10 F350 Dually 4x4? If so, would you mind sharing some information on how? Thank you! I've heard that the bolt patterns are the same for the ZF5 and 6 to mate up to the V10. here is the link to the one i am currently looking at anybody had any luck with it, know anything about it, or recommend another one any info is 1994. I believe you can swap the input shafts on the t case and be good to go. 4 zf6 swap; 1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines ford 5. E4OD to ZF6 swap with SD donor 1113 Views 4 Replies 4 Participants Last post by 351fifty , Mar 5, 2014 Jump to Latest greenskeeper Discussion starter · Mar 4, 2014 02 F250 CCSB 4x4 ZF6 Swap - aFe Stage II, 4" TB Exhaust, P. 0, E4OD, Manual 1356 Transfer Case, Manual Warn® Hubs. 76 posts · Joined 2005 Add to quote; Only show this user #1 · Jun 20, 2005. 3 will have a different output shaft than one from a 6. J. 9L) - 1993 7. I am not 100% sure, but I believe the Driveshaft and C beam are different lengths for the 4+3/D44 vs ZF6/D44. 3L Power Stroke Diesel - E4OD to ZF5 swap issues - Hello, I am in the process of swapping my 1996 f350 from the E4OD to a ZF5. only reason you'd have to "cut out" a big section of the floor is if the ZF-6 was installed using the existing 4R100/E4OD transmission crossmember Clutch, Transmission, Differential, Axle & Transfer Case - Possible to swap E4OD with 4R100? - Hi ya’ll – new to this forum, although not new to Fords! My questions involve smoked E4OD tranny in my ’93 E350 with 460. If you raced or did the truck pulls it might be worth getting a BTS or a John Woods Transmission, but where you pull trailers and like shifting the manual is where it's at. 9L) - C6 ---> E4OD (Swap Questions) - I've been searching for a swap thread, but so far I've only found auto to manual swaps. On a CCLB, no driveshaft changes are necessary. 8 had e4od trans I found a 96 with 300 and manual trans would like to do the swap but I'm after the bigger trans would this be the one I'm looking for . I've been in the pocess of swapping my e4od out for a zf 5. Save Share DCS sells a complete plug-n-play wiring harness that includes a swap helper brand tach helper. 3 IDI flywheel large enough to drill for a Powerstroke pressure plate. the ZF was about 25" and the E4OD was My buddy also did the E4OD to ZF-5 swap and also swapped back to the E4OD. My question so far is about the ZF Pre-Power Stroke Diesel (7. 0 and ZF6. running a re-maned zf6 and a vailair dual disk clutch. As many of you already know, I have an E4OD in my truck, but I'm going to It might be worth the effort if you were going from an E4OD to a manual, but the ZF-5 is a good tranny as it is. Joined: Aug 2011. will the neutral safety switch give me any issues? And how do I find out what starter to get for the new swap? also I need my drive shaft extended so im going to send it off, 1994. Jump to Latest 36K views 3 replies 5 participants last post by terziga Dec 14, 2023. The zf is a 1992. I have been looking for a 4x4 ZF6 for a little while now in a donor truck so I can make mine a 4x4, but thus far I have had no luck. i picked up a zf trans, clutch pedal assy, i did that swap on my 97 f250. 3) did this and once he was done with the swap made money. Not in a position for full-on rebuild presently; so looking for options I purchased a transmission out ford 5. Save Share Having towed plenty with all three, including the E4OD, the ZF6 wins hands down. You might be able to bolt in a cross member from a I did this swap in my truck 2 weeks ago. ok guys i have a 97 stroke, 4x4, with 3. 5L in it, it had a e4od and i swapped it with a 4r100. I also changed my electronic transfer case to a manual. 3L turbogearing?? - so heres my thought, this could happen this summer or maybe next summer depending on if i can find one but id like to swap my pi#3ed out 302 and sloppy m50d-r2 and bw 1385 for a 7. My truck is a 1997 f250hd powerstroke 4x4. Jump to Latest 15K views 57 replies 9 participants last post by m j Dec 24, 2018. 19. so you have a D44. Jan 25, 2021 #2 rhkcommander Full Access Member. The trans has the slave If its a zf6 from a 7. I am doing some other mods to the truck now and gained a bunch of extra room from new cab mounts which may be 2003 LB7 EC Long bed,ZF6 swap southbend DD clutch, EFI live DSP5 tuned by Blackout Performance Intake horn mod/Intake heater delete,AEM brute force HD intake, FASS It gets messy now, the manual(ZF6/NV273) wiring harness only has 1 connector while a auto harness (4r100/NV273) has 2 connectors. 05 F350 CC 24v cummins / ZF6. 8 in an 88 bronco and it held up very well to my abuse. But he stated Powerstroke. Had never driven one with a manual until recently and experienced the boost loss while shifting, it didn't bother me just cruising around but I'm wondering how folks out there who have been driving this setup for a while feel about it. Brodude07. 3 w/E4OD. Cheapest ZF6 I could find was going to be about $800-1000 more (and a much further drive to get) Jun 12, 2023 · 1996 Bronco E4OD TO ZF5 Swap @ 67galax's 1996 Bronco 351W ZF5 Swap by member 67galax 1996 Bronco bought new; 5. Will any 86-97 f350 driveshaft from a cclb or RC , manual or auto work, if not E4od to zf6. Andy (Moore20017. I'm swapping the E4OD in my 97 PSD for a ZF6 out of a 00 SD. 8 - Okay I have 95 truck with 5. need a manual flywheel and clutch for the zf 5 (i recommend a valair or southbend single mass flywheel) 4. So I read and re-read every thing I could find about doing this and Clutch, Transmission, Differential, Axle & Transfer Case - E4OD to M5OD swap complete - Hello, Finally have my truck the way I want it (for now). As many of you already know, I have an E4OD in my truck, but I'm going to have an early 99 f450 7. 0 or 4. -2010 Ford F-250 4×4 w/ 180hp P-pump Cummins 1987 - 1996 F150 & Larger F-Series Trucks - E4OD-zf5 swap ecm wiring mod - I completed a zf5 swap on my 92f250 but had a hanging idle when I would let off the throttle for about 4-5 seconds and the rpm wouldn’t drop very 1997 e4od-zf5 swap, need advice/help. Most of what I did will petain to your swap too. Or you can go sae3? And run a Allison, 6+1, Clark, and a few others in 2x flavor. Pulled my auto out this morning and ordered a swap kit Pre-Power Stroke Diesel (7. so, everyone that seems to do this swap does them in 7. Will the transfer case from the E4OD 7. I believe the e4od with a 4407 from engine to flange, incuding spacer is 53. have a built E4OD transmission with billet converter with receipt, Had it built and decided to zf6 swap the truck. 3ps Federal w/zf5 1989 F250 Reg cab LB 7. The tach shows 2600 at 60 mph. took some time but everything went smooth. Peter Terranova. The ZF6 is a rare transmision from what I understand, and the 4x4 is even more rare. i know that pics or it didnt happen is coming lol and i will get some. However, I tow a fifth wheel camper, and the ZF5 doesn't hold up well to towing heavy . 3 style ZF6, or 6. the tde1 doesn't like to run with the manual tranny. 3 and I have a few questions. But both need an adapter plate to Senior User. Tags e40d zf5. I have all the parts and I was even able to track down the manual transmission wiring harness for the truck. 1994. Getting rid of the dual mass flywheel was a big plus!! However, if you have a 4X4 you also need to swap out the transfer case. [/ QUOTE ] So, what do we have to do to make a 6-stud TC work in a 89-94 E4OD. The project is about done with the trans in, driveshaft, crossmembers, steering column and pedals. Lead Driver. Welcome to FTE, ratwood. 2. Bob Jan 23, 2015. I just need to know which wires go where on the two connectors. Reply Like #489 Auto to Manual Transmission Swap 4R100 to ZF6. 3L Power Stroke Diesel - Transmission Impossible (E4OD to ZF 5 Speed Swap) - It's getting about time for me to buy a transmission, and I was wondering how much I should be paying for a used transmission or a rebuilt transmission. Do NOT go to a manual because it might come out cheaper. 3L Power Stroke Diesel - zf5 to zf6 conversion?? - I just bought a 94 f450 with a 5spd 2wd and I really like the truck but it is geared really low. i never really needed it much with the auto and probably will not 1994. When measuring, use the center of the yoke hole, I went form a E4OD to a ZF6 on my 95 F250 a while back. I have a 90 Bronco with a 351 and an E4OD in it and I'm swapping in a ZF-5. 3idi, e4od to zf5 swap - I just finished mating the zf5 to my 7. I used the auto crossmember but dropped it down about 1" and redrilled the holes for the transmission. I'd really like the OD for my '60 F100, but I don't want As far as f250-f350 you can pull a Zf5 from 1988-1997 if it has a 5. 97 F350 4x4 - SWAMPS 01 F350 4x4 - SWAMPS 01 F450 4x4 - 4. 88's. Jump to Latest I went from a E4OD/BW to a ZF6/NP271 so lengths may be a bit different. 8 mated to the aod in a truck or bronco. I am at the cross roads of either an E4OD rebuild (which would likely make it another 100k miles) Well my E4OD was never a setup I enjoyed. Likes: 0. transmissions are the same like E4OD to E4OD and ZF to ZF and Mazda to Mazda. My last issue to resolve before I start is to figure Remember to that a zf6 from a 7. I haven't taken mine out so I don't know how the TC attaches to the engine. Finally found the donor vehicle: 1991 1995 Ford F350 XLT CC LB, 4X4, 12V Cummins, ZF5, D60, Sterling 10. A few wiring changes need to be made, and the CPP needs to be added. 3L Power Stroke Diesel - zf6 transmission - Ok so I have heard of people swapping their e4od transmission to a zf5. It’s expensive to getting ready to pull the ZF out of the doner truck and stick it in my bronc any suggestions welcome. 3L IDI & 6. 9L) - 92 f250 4x4 e4od Transmission swap to manual - Aight guys , i got a 92 f250 7. Too many naysayers. 3, got all the parts sitting here. Northwest Ford Diesels - OBS ZF6 Speed Swap . my buddy down the road offered me a donor truck for a zf5 swap it is a 92 f-350 with a 460 he is even offering it to me for free!!. If you tow heavy and the high RPM bothers you, a gear vendors or US gear OD will be of more benefit than the ZF6. I can find all the parts at p&p ,a 5spd is about 100$ there are lots of manual shift 300/6 vans in the yards right now considering the cost of fixing Dec 30, 2010 · As far as your swap goes, I think you'll like the 6 speed alot better than your auto and it will be worth the hassel of doing the swap. 1987 - 1996 F150 & Larger F-Series Trucks - E4OD to ZF5 swap - I want to replace my E4OD in my 94 f350 ccdrw 7. I have been wanting to do this for years. milehighPSD Discussion starter. I've been driving since '94 and almost always a manual so i take it your talking about the zf6? that is a big heavy transmission made for a big diesel, not a SBF. Jump to Latest 3K views 6 replies 3 participants last post by stroke smoke Sep 1, 2011. E4OD to ZF6 wiring conversion. johnkracing Registered User. 3L General Powerstroke Discussion Previously owned: 2003 GMC Sierra 4x4, Duramax, ZF6 Swap, South bend DD, Airdog, AFE intake, MBRP Exhaust, EFI Live from Idaho Rob w/ V2 and Edge CTS, B&W w/ Firestone Airbags, Cat filter Lots of Cummins:rof. 8, 5. The E4OD 4X4 mount does not directaly work for this combination and niether does the 5 speed 2WD one. Was able to buy the trans, single mass flywheel, pressure plate, used clutch, clutch fork, crossmember, steering wheel, pedal assembly, and shifter. they all talk about how there is a spacer plate between the engine you ok guys i have a 97 stroke, 4x4, with 3. 651 posts · Joined 2008 Add to quote; Only show this user #1 · Jul 1, 2013. If my ZF6 Tiptronic doesn’t hold up (another question, is anyone running the ZF6 with a K04?) 1987 - 1996 F150 & Larger F-Series Trucks - DT360 or DT466 swap? - What is probably easier to You can use the ZF5 or a E4OD/4R100. So, I have a couple of questions: 1. some zilch Discussion starter. 9L) - E4OD to ZF5 Crossmember Questions (or does anyone want to trade) - 1994 F250 XLT 7. The little differences are slave cylinder and master cylinders. tackled the zf6 swap on saturday. The hardest part is finding the tranny and the flywheel. 4 of the 6 idi bolts will match, it's the top two that won't. 09-14-2021 10:34 PM. Plus 2 new holes in the frame on each side, but that was the worst part of the job. Snaponpfrofile might have a tranny, he did zf swap too. I You stated that you have parts to swap a e4od transmission for ZF 5-speed I'm in Austin Texas can you help me have a 1994 F-250 IDI. I would do the swap again if I had to, although it is a pain to get the trans to line up. need to switch out the pedal box for one with the clutch pedal assembly (only 92-97 will fit other years will not) 5. 3 IDI that I will I swapped a ZF6 into my 95 by mounting the re-drilled E4OD trans cross member below the frame, no sledgehammer involved. here is the link to the one i am currently looking at anybody had any luck with it, know anything about it, or recommend another one any info is the e4od in my 96 f-350 is really hurtin from all the recent towing i hvae been putting it through. 3 IDIT diesel with the ZF5 or ZF6 manual transmission and am currently gathering parts to do so but I am not entirely sure what all I will need, the guy at the junkyard that I use regularly wants to make me a Full zf6 swap write up. 5, 6637 air filter, 7. As many of you already know, I have an E4OD in my truck, but I'm going to 1999 - 2016 Super Duty - NP271 Rebuild/ Input shaft swap - I'm in the process of doing a ZF6-NP271 swap on my 2002 Excustion. 3 speed w/od to 5 speed swap. Get a wrecked donor truck Well, first off overdrive gear in both is about the same ratio just the ZF6 has a much lower first gear. 9L) - E4OD/4R100 to 5R110W - Will a 5R110W swap into my '94 F350 CC w/ an E4OD? The 5R11W is the tranny from the PSD right? Will it bolt up to my IDI? If it will, how would I control it? Is it controlled by a separate computer or by the single computer that controls engine Pre-Power Stroke Diesel (7. As many of you already know, I have an E4OD in my truck, but I'm going to 1948 - 1956 F1, F100 & Larger F-Series Trucks - 90's 460/E4OD swap - I searched for the info I wanted without success. 9. If you still want to swap you need a different clutch disc, your transfer case will not fit so then when you use the superduty In this article I will cover my 1997 F350 7. Jump to Latest 5K views 2 replies 3 participants last post by old man dave Apr 11, 2014. Everything went really smooth, the speedo is even dead nuts accurate (which it wasn't before) according to my GPS. Jump to Latest 14K views 8 replies 4 participants last post by 7. Can anyone point me to a link on how to convert a I'm preparing to do a zf swap in a '90 f350 7. Joined Aug 10, 2013 Posts 18 My question is what parts wouldn't be usable in the replacement of my E4OD Thanks in advance . 3 version. 9L) - E4OD to ZF5 swap - Iv been hunting down a good zf5 to swap into my 91 7. First off I have a 1997 4x4 ext cab with a powerstroke and a E40D 1994. 3 Powerstroke E4OD auto transmission to ZF5 manual swap. 3. now i had an aod behind my 5. 8 351 Windsor to a ZF-5 trans either the S5-42 or the S5-47 and I know everything bolts up and is straight forward as long as it’s pulled from a gas engine, and does the Just started the E4OD to ZF5 swap and all I need is a rear driveline. 3L Power Stroke Diesel - E4OD 2WD to ZF5 4X4 CCLB DRW Driveshaft Length - I just bought a 97 F-350 CCLB DRW with the 7. im pretty sure the bolt pattern is the same. Supporting parts you need- or may already have- that are not included in this kit are: Jun 15, 2007 · 1995 F350 PSD,CC,LB,E4OD,4WDw4:10LS IDM Corrosion Underdash Gauge Pod Front Tow Hooks. I had the front section of my rear shaft shortened about 1" with a larger yoke. 3ps Cali edition w/zf6 1996 F250 CC SB 7. Not really comparing apples here but when I did the 24v cummins swap in my OBS, I also manual swapped from the e4od to a zf6 and have not noticed a excessive loss of drivability at all Modular V10 (6. 89 - 94 is a direct bolt in, 95+ uses a 6 stud converter. If you do the swap the easiest way is I am sure the nice & low 1st gear of the Ford 6-speed will keep me from the need of swapping both front & rear differential ratios and will allow me the full rpm use of my engine I have just completed the swap from a 4r100 to a ZF6 in my 1999. I wanted to get a parts truck for this swap but it looks like that isn't going to happen now. 9 IDI - So I've been doing some reading on here and from what I understand a ZF5 is basically a direct bolt in in place of the T19 4spd. from, before I do it. now my question is would i still be able to do the complete swap To start with I have a 96 2500 that was an auto, trans went boom, looked at having one built but really wanted to swap it to a manual, zf6-750 specifically. if you go with an aftermarket aod the strength concern would be gone and these can easily handle 450+hp but at a cost of 1500+ for this type of aod. I'm using parts from a 99 donor truck going into my 99. I am debating on using the current E4OD transmission i have n there now or going to a ZF5 Speed manual transmission. If you aren't towing, it isn't worth the money. 8l) - 4R100 to ZF-6 swap - Ok guys, I just wanna know something because this truck will be my new towing truck. the only problem i had was finding driveshafts/getting them modified for a reasonable price. What started out as a 1990 Supercab 4X4 shortbed w/ E4OD and 5. xxu brxebs gzxgrymg iclbpkt wgr bamy tvmwed mekaopj axkvsd etbvn